Semi Truck Radiators

What are the consequences of the failure of your Semi Truck Radiator?

Immediate Consequences - Overheating:

  • The radiator’s main job is to dissipate heat from the engine coolant.
  • A leak lowers coolant levels, meaning less fluid to absorb and transfer heat.
  • Result: The engine overheats, sometimes within minutes under load or climbing a steep hill.

Symptoms:

  • Rising temperature gauge.
  • Coolant warning light.
  • Steam coming from under the hood.
  • Loss of power as the ECM (Engine Control Module) derates to protect the engine.

Risks Engine Damage - If a Radiator Leak Goes Unchecked:

  • Head gasket failure from overheating pressure spikes.
  • Warped cylinder heads due to uneven heat expansion.
  • Cracked engine block or liners (in extreme overheating).
  • Oil contamination (coolant leaking into oil circuits).
  • A single overheating incident can cost several thousand dollars in engine repairs on a modern heavy-duty diesel.

Electrical and System Effects - Sensor Errors and ECM Shutdowns:

  • The ECM detects high temperature or low coolant and triggers derate or shutdown modes to protect the engine.
  • On some trucks, this may occur automatically and leave you stranded.

Turbocharger Impact:

  • An overheated engine can lead to higher exhaust gas temperatures, affecting the turbo and charge air cooler (CAC).
  • Continuous overheating shortens turbo life dramatically.

Operational and Economic Consequences:

Issue: Consequence:
Breakdown on route. Tow truck fees, delivery delays, and lost revenue.
Overheating shutdowns. Missed delivery schedules.
Coolant contamination. Costly flushes and system cleaning.
Frequent coolant top-ups. Adds cost and masks a worsening leak.
Environmental fines. Coolant spills are classed as environmental hazards (ethylene glycol is toxic).

Don’t allow a leaking Semi Truck Radiator to impact your business, install a Dura-Lite replacement for ongoing reliability and peace of mind.

Demand Excellence! Demand Performance! Demand Quality! Demand Dura-Lite!

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